Robotics, Drones and AI in Manufacturing and Energy Admin February 25, 2025

Robotics, Drones and AI in Manufacturing and Energy

Insights from Ramakrishna Commuri [Bhairav Robotics] and Johan Krebbers [Acuvate Software] 

About This Episode

Join Johan Krebbers and Ramakrishna Commuri in this captivating episode of Coffee Conversations as they explore how Robotics, Drones, and AI are transforming the Manufacturing and Energy sectors in driving innovation, enhancing safety, and optimizing operations. 

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Robotics, Drones and AI in Manufacturing and Energy

Key Topics Discussed

  • Robotics and Drones for Industrial Inspection: Discover how robots and autonomous drones are enhancing safety and efficiency, revolutionizing inspections from tank sites to Powerline Inspection.
  • AI in Manufacturing and Energy: Explore how AI is powering advanced analytics, predictive maintenance, and operational efficiencies, driving smarter, data-driven decision-making.
  • Digital Twins and Data Integration: See how AcuPrism connects real-time data to create digital twins, providing a holistic view of industrial assets and enabling proactive maintenance.
  • Future of AI: Insights into the next generation of AI, including GenAI and Agentic AI, and how they are shaping the future of autonomous systems and intelligent manufacturing.
  • 5G and Edge Computing: Discover how 5G technology enables real-time data processing at the edge, enhancing the capabilities of drones and robotics for faster decision-making and operational agility.

The Future of Manufacturing Technology 2026 Related - FAQs

IT OT Convergence in Manufacturing is vital because historically, Information Technology (IT) and Operational Technology (OT) operated in silos with limited communication. However, modern industrial systems increasingly rely on IT platforms to function, requiring deep integration. If this strategic alignment between the process environment (OT) and the data environment (IT) fails, companies risk operational inefficiencies and may struggle to adopt advanced technologies like robotics. A unified strategy ensures that IT supports operational goals and OT leverages data infrastructure, preventing missed innovation opportunities. 

A successful Predictive Maintenance Data Strategy relies on high-fidelity data; without it, advanced analytics yield compromised results. Achieving this requires solving the complex challenge of Industrial Data Contextualization. Disparate systems such as Time Series (PI), Asset Management (SAP), and P&IDs often utilize conflicting naming conventions for identical physical components. Contextualization involves using AI to map and align these differing tags. This process links the data seamlessly, allowing operators to view real-time sensor metrics alongside transactional ERP information, rendering predictive models accurate and actionable. 

Generative AI for Industrial Operations is revolutionizing the standardization and velocity of engineering design. Current models can produce mechanical design specifications with approximately 80% accuracy, with projections to reach 99% in the near future. Beyond documentation, GenAI can autonomously generate control codes, circuit diagrams, and schematics required for manufacturing components. It also serves a critical function in maintenance: when dealing with obsolete equipment where internal records are missing, GenAI can aggregate external technical data to facilitate repairs, effectively bridging the knowledge gap for legacy assets. 

Robotics in Oil and Gas Maintenance enhance safety by reducing the need for personnel to enter potentially hazardous environments. Automated industrial inspections enable robots to access high-risk or hard-to-reach areas such as confined vessels or storage tanks which helps limit human exposure to these conditions. Robots can also carry out tasks like boiler tube cleaning without requiring additional structures such as scaffolding, contributing to safer and more efficient operations. By providing consistent, repeatable inspection data, robotic systems support maintenance teams with timely insights that aid in early identification of potential issues. 

The Future of Manufacturing Technology 2026 will likely be characterized by a transition from proprietary ecosystems to open standards, alongside a measured approach to autonomy. While the capability for fully autonomous Generative AI for Industrial Operations exists, the industry remains cautious regarding full implementation due to critical safety risks in energy environments. Consequently, operators currently prioritize advisory systems over independent machine decision-making. Simultaneously, the industry is shifting away from closed, vendor-locked systems toward open, interoperable environments. This evolution allows components from diverse suppliers to integrate seamlessly, similar to modern open-source communication protocols.