Digital Twin technology revolutionizes asset management, offering real-time visibility, predictive insights, and operational efficiency. However, organizations often face critical roadblocks in their digital transformation journey:
- Silode Data: Scattered information across sensors, IT, and OT systems prevents a unified operational view.
- Data Readiness & Quality Issues: Poor governance and inconsistent formats impact AI-driven analytics.
- Slow Decision-Making: Lack of real-time insights delays crucial business actions.
- Integration Complexity: Legacy systems struggle to connect with modern digital twins.
- Scaling AI & Automation: Limited expertise hampers AI adoption and automation efficiency.
- Interoperability Gaps: Lack of connectors between OT, IT, IoT, and cloud systems slows transformation.
- Unclear Adoption Path: Many organizations lack a structured roadmap for Digital Twin implementation.
This is where Acuvate and Kongsberg Digital (KDI) come together to provide a well-integrated Kognitwin Digital Twin solution. Together, KDI and Acuvate bring this comprehensive solution to the market, covering end-to-end implementation, integration, deployment, and operational support. This ensures a smoother deployment of Digital Twin solutions.
Let’s delve deeper into how Acuvate & Kongsberg Digital is accelerating Digital Twin Adoption effectively.
Revolutionizing Digital Twin Deployment: The Power of Acuvate & Kongsberg Digital’s Collaboration
The integration of Kongsberg Digital’s Kognitwin with Acuvate’s AcuPrism is transforming Digital Twin adoption by ensuring seamless data management, AI-driven insights, and operational efficiency. AcuPrism enhances Kognitwin by unifying structured and unstructured data, streamlining collection, cleansing, and contextualization while embedding AI and generative AI-powered model outcomes.
AcuPrism’s DataOps capabilities, integrated with Kongsberg Digital’s Industrial Work Surface, accelerate business value by ensuring predictable data delivery and change management. Through automation, metadata enrichment, and governance, AcuPrism enhances data usability, accuracy, and accessibility within dynamic digital twin environments.
This collaboration ensures Kognitwin operates atop AcuPrism, delivering a reliable, real-time digital twin ecosystem. Customers benefit from an end-to-end solution, covering data ingestion, storage, AI analytics, and visualization—driving faster, smarter, and more sustainable decisions.
High-quality data feeds are essential for effective Digital Twin deployment. Acuvate ensures this by integrating ANYbotics for industrial robotics, AcuNow (IOTech Edge Central) for Edge connectivity where real time activities can be done; ASSAI for engineering document management, AcuPrism for Kafka-powered data streaming with Aveva PI support, and for remote data collection.
Together, Acuvate and KDI empower industries to navigate digital transformation with confidence, leveraging cutting-edge technology for optimized asset management.
Our Solution: Acuvate + Kongsberg Digital (KDI) Integration
Acuvate and KDI deliver a comprehensive end-to-end data service, enabling seamless data collection, processing, and AI-powered insights for industrial operations.
- Unified Data Collection with Reusable Connectors – Enables seamless integration with diverse data sources, including SAP, IoT sensors, camera feeds, and enterprise systems, ensuring scalable and reusable connectivity.
- Edge Computing for Real-Time Decision Making – Processes data closer to the source, reducing latency and enabling immediate operational insights.
- AI-Powered Insights with Pre-Built ML Models – Leverages reusable machine learning models for predictive maintenance, anomaly detection, and operational optimization.
- Advanced DataOps with Time Series Data Handling – Ensures efficient ingestion, transformation, and governance of large-scale industrial data, including historical and real-time datasets.
- Faster Data Streaming with Shell’s RTDP License – Utilizes Shell’s Real-Time Data Processing (RTDP) license for high-speed, low-latency data streaming and analytics.
- Seamless Plug-and-Play Integration with Kognitwin via AcuPrism – Establishes a ready-to-use integration between AcuPrism and Kognitwin, enhancing the digital twin experience with minimal setup and configuration.
- Write-Back Functionality from Kognitwin to Data Sources – Takes digital twin capabilities a step further by enabling two-way data exchange, allowing updates from Kognitwin to be written back into SAP, IoT systems, and other enterprise databases.
- Expert Implementation & Ongoing Support – Ensures a robust, enterprise-grade integration framework with continuous monitoring, optimization, and tailored support for evolving business needs.
By integrating Acuprism, Acuvate’s Scalable Industrial Data Platform, with KDI’s Kognitwin, we deliver a seamless, AI-powered ecosystem that enhances end-to-end data services and accelerates digital twin adoption.
Also watch our on-demand webinar on Revolutionizing Digital Twin Deployments
End-to-End Data Services
Acuprism acts as a centralized data hub, ensuring smooth data ingestion, processing, and integration from multiple sources into Kognitwin.
Seamless Data Collection & Connectivity
- Ingests data from sensors, cameras, enterprise applications (ERP, SAP), and industrial systems.
- Reusable connectors accelerate integration by 75%, reducing deployment time.
- Bidirectional data flow ensures real-time synchronization between systems.
Real-Time Data Processing & Decision-Making
- Supports Edge computing for near real-time analytics and operational intelligence.
- Ultra-low latency data streaming powered by Kafka/EventHub for high-volume sensor monitoring.
AI-Driven Insights & Advanced Analytics
- Prebuilt AI/ML models (Machine Learning, Machine Vision, Generative AI) for instant deployment.
- Enables predictive maintenance and operational intelligence use cases.
DataOps & Scalable Storage
- Handles time-series data with structured/unstructured data integration.
- Shell’s RDTP license enables faster streaming and high-speed processing of AVEVA PI data.
- Supports unlimited sensor data points, ensuring enterprise-wide scalability.
Kognitwin Digital Twin Integration
Acuprism facilitates seamless data exchange with Kognitwin, enabling enterprises to leverage AI-powered digital twin capabilities for enhanced operational intelligence.
Seamless Integration & Automation
- Plug-and-play integration with KDI for unified data visibility.
- Supports two-way data synchronization, enabling dynamic system updates.
Industry-Standard Data Models & Compliance
- Aligns with PPDM (Professional Petroleum Data Model) & ISA 95 standards for structured data processing.
Predictive & Prescriptive Intelligence
- Facilitates data-driven decision-making with real-time simulations and predictive insights.
- Supports write-back functionality, allowing users to take automated actions directly from Kognitwin.
Expert Implementation & Support
- Regional & global technical support for seamless integration and project execution.
- Predefined MVPs accelerate digital twin adoption, guiding customers from PoC to full-scale deployment.
Kognitwin and AcuPrism for Business Value
A Single Integrated View Across All Functions:
- Breaking Silos: Provides a unified platform that integrates and contextualizes data for Operations, Engineering, and Maintenance teams.
- Comprehensive Data Integration: Includes asset information (e.g., manufacturer, model, maintenance history), time-series data, and P&ID data as part of data contextualization for a complete, integrated view.
- Data Insights for Asset Maintenance: Provides key insights on asset performance and maintenance schedules to support informed decision-making.
- Clarity for Action: Equips leaders with a comprehensive, consolidated view to drive alignment and optimize outcomes across functions.
Simulations for Informed Decision-Making:
- AI-Driven Simulations: Executes various AI models from the Digital Twin to simulate multiple options, allowing for informed decision-making before physical implementation.
Accelerating Turnarounds with Integrated Digital Simulation and Optimized Planning:
- Confidence in Action: Validates setups in the digital environment, ensuring everything works before deploying resources physically.
- Optimized Planning: Leverages data insights for smarter scheduling and resource management, ensuring the right tools and personnel are deployed at the right time.
- Risk Mitigation and Efficiency: Proactively identifies bottlenecks and inefficiencies, streamlining workflows and improving cross-functional coordination.
- Enhanced Coordination: Streamlines workflows and improve cross-functional collaboration, cutting down maintenance and operational cycles.
Early Detection of Technical Issues:
- Stay Ahead of Problems: Leverages real-time asset health monitoring and Predictive Maintenance to anticipate and resolve issues before they escalate.
- Centralized Oversight: Gain an integrated view of anomalies and technical challenges through the Digital Twin, ensuring a unified approach to resolution.
- Uptime Assurance: Use Predictive Maintenance to reduce unexpected equipment failures and downtime, ensuring continuous, efficient operations.
Integration with Gen-AI:
- Enhanced UI Experience: Enrich the user interface with Gen-AI to quickly search and retrieve technical documentation, streamlining information access and decision-making.
Seamless Alignment Between Digital and Physical Setups:
- Digital-First Validation: Simulate processes in the Digital Twin to ensure they translate seamlessly into physical execution.
- Reduce Error Margins: Transition from digital to physical with confidence, minimizing errors and wasted effort.
- Operational Excellence: Saves time and materials by aligning resources, processes, and expectations before taking action.
Also know Utilizing Digital Twins for Asset Management in CPG | Acuvate
Acuvate's AcuPrism: Enterprise Data platform
AcuPrism empowers businesses to harness real-time data and AI, enabling smarter and faster decision-making. Built on Databricks and Microsoft Fabric, two leading Data and AI platforms, AcuPrism delivers high-performance analytics and tailored industry solutions to drive efficiency and innovation.
Powered by Databricks, AcuPrism utilizes the Databricks Data Intelligence Platform, featuring a unified Lakehouse architecture that seamlessly integrates data lakes and warehouses, ensuring a secure, scalable foundation for data-driven enterprises. Its high-speed data intelligence engine processes and analyzes massive datasets efficiently, providing enterprises with actionable insights.
The platform includes AI-powered machine learning (ML) and machine vision (MV) models that are ready for immediate industry deployment. These models enhance predictive analytics, enabling businesses to anticipate equipment issues and proactively schedule maintenance. Additionally, built-in optimization tools provide data-driven recommendations to minimize waste and improve overall productivity.
AcuPrism offers cloud flexibility and scalability, supporting multiple cloud platforms, including Microsoft Azure, Amazon Web Services (AWS), and Google Cloud Platform (GCP).
Its real-time data streaming capabilities, powered by Kafka, ensure rapid data ingestion and real-time processing, keeping business insights continuously up to date.
The platform is designed to meet the specific needs of various industries by incorporating standardized industry data models. It aligns with the PPDM model for the energy sector, ensuring seamless handling of energy-related data, while also supporting ISA 95 standards for manufacturing and digital factory operations.
Additionally, AcuPrism integrates with Aveva PI, allowing businesses to leverage high-speed time-series data for enhanced industrial intelligence and operational insights.
Helping Customers Begin Their Digital Twin Journey with Our MVP Approach
- Start Small, Scale Fast – Begin with a Minimum Viable Product (MVP) to quickly validate key use cases and demonstrate value.
- Quick Integration with Existing Systems – Rapid data ingestion through Acuprism, ensuring seamless integration with current systems.
- Iterative Improvements – Leverage real-time insights to continually refine and enhance Digital Twin Models for evolving needs.
- Business Value from Day One – Unlock immediate operational benefits with AI-powered automation that drives efficiency from the start.
Deploy Minimal Viable Product (MVP) end to end in 6-8 weeks!
